Every year, the Occupational Safety and Health Administration (OSHA) releases its list of the Top 10 most frequently cited safety violations. This list serves as a critical reminder for employers and workers to strengthen their safety practices and prevent workplace accidents.
In 2022, OSHA reported thousands of citations across industries, especially in construction, manufacturing, and warehousing. By understanding these violations, companies can take proactive steps to ensure compliance, protect their teams, and avoid costly penalties.
Below, we’ll break down the Top 10 OSHA Violations of 2022 and share practical safety tips to help you prevent them.
1. Fall Protection (1926.501)
Once again, fall protection topped OSHA’s list in 2022. Most fall-related citations involve unprotected edges, unsecured scaffolding, or a lack of guardrails.
How to Prevent It:
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Install guardrail systems, safety nets, or personal fall arrest systems (PFAS).
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Conduct site-specific fall hazard assessments.
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Train all workers on fall protection techniques and equipment use.
(Tip: OSHA requires fall protection for any work done at 6 feet or higher in construction.)
2. Hazard Communication (1910.1200)
This standard covers how workplaces handle hazardous chemicals. Violations often stem from missing Safety Data Sheets (SDS), improper labeling, or a lack of employee training.
Prevention Tips:
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Maintain a written hazard communication program.
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Ensure all containers are clearly labeled with hazard warnings.
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Train employees on reading labels, SDS sheets, and handling procedures.
Learn more about OSHA Hazard Communication Standards.
3. Scaffolding (1926.451)
Unsafe or improperly constructed scaffolding can lead to serious falls and injuries.
Prevention Tips:
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Ensure scaffolds are erected and inspected by competent personnel.
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Use proper guardrails, planking, and access ladders.
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Never exceed load capacities or use damaged components.
4. Lockout/Tagout (1910.147)
Lockout/Tagout (LOTO) violations occur when employees service equipment without properly isolating energy sources.
Prevention Tips:
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Implement a written LOTO procedure for every energy source.
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Train all authorized and affected employees.
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Use OSHA-compliant lockout/tagout devices.
Explore OSHA Lockout/Tagout Standards.
5. Respiratory Protection (1910.134)
This standard protects workers from inhaling harmful dust, fumes, or vapors. Violations occur when respirators are not provided, fitted, or maintained properly.
Prevention Tips:
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Conduct hazard assessments for airborne contaminants.
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Provide NIOSH-approved respirators suited to the job.
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Establish a respiratory protection program with fit testing and training.
6. Ladders (1926.1053)
Ladder misuse and poor maintenance cause thousands of injuries each year.
Prevention Tips:
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Inspect ladders before use.
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Maintain three points of contact while climbing.
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Do not stand on top rungs or overreach.
(Tip: Choose ladders that meet ANSI/OSHA standards.)
7. Powered Industrial Trucks (1910.178)
Forklifts and powered trucks are common in warehouses and construction sites. Violations arise from inadequate training or unsafe operation.
Prevention Tips:
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Certify all operators through an OSHA-compliant training program.
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Conduct daily inspections before use.
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Enforce safe speeds and load limits.
8. Machine Guarding (1910.212)
Missing or improper guards on machinery can cause severe injuries.
Prevention Tips:
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Install machine guards and barriers to protect from moving parts.
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Regularly inspect and maintain all guards.
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Never bypass safety guards or interlocks.
9. Fall Protection Training (1926.503)
Even when fall protection equipment is available, a lack of training can lead to accidents.
Prevention Tips:
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Provide comprehensive fall protection training for every employee.
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Use both classroom and on-site instruction.
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Refresh training regularly and document attendance.
10. Eye and Face Protection (1926.102)
Flying debris, chemicals, and dust can all lead to eye injuries.
Prevention Tips:
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Conduct hazard assessments for eye and face risks.
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Provide ANSI-approved safety glasses, goggles, or face shields.
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Replace damaged PPE immediately.
Additional Safety Recommendations
Conduct Regular Inspections
Perform routine safety audits to spot hazards early. Designate a safety officer to ensure compliance and document corrective actions.
Provide Ongoing Training
Keep employees updated with regular OSHA safety training. Courses like the OSHA 10-Hour Construction and OSHA 30-Hour Construction programs teach workers to identify and prevent common hazards.
Encourage Open Communication
Promote a safety culture where employees can report hazards or near-misses without fear of retaliation.
Implement a Safety Management System
Create a structured safety system that defines roles, policies, and goals. This helps organizations consistently comply with OSHA standards.
Reward Safe Behavior
Recognize workers who consistently follow safety rules. Incentive programs help reinforce a proactive safety culture.
Conclusion
Understanding OSHA’s Top 10 Violations is a key step toward building a safer workplace. Each violation represents a preventable hazard, and with the right training, communication, and leadership, companies can drastically reduce risks.
Start taking action today by investing in OSHA-authorized safety training that empowers employees to work smarter and safer.
Visit OSHAOutreachCourses.com to explore OSHA 10-Hour and 30-Hour courses and make compliance part of your workplace culture.
